Multi-functional Residual Stress Analyzer

PLC control system;Modular design, easy operation, and more stable equipment performance Lightweight design: Lightweight, suitable for rapid on-site measurement; High-precision measurement: High-precision full-closed-loop vector drive servo system control; Simple operation: Integrated Windows system or automation functions, supports one-click testing and real-time result display; Multi-functional compatibility: Measuring carbon steel, alloy steel, titanium alloy and other metals, glass, nickel-based materials and various composite materials; Speed optimization: Multi-channel silicon microstrip line array detector can provide noise-free performance, high-intensity measurement and rapid data acquisition.
  • Tongda
  • Liaoning, China
  • 1—2 months
  • 100 units per year

Residual Stress Generation:

  • During processes such as rolling, forging, extrusion, drawing, bending, and stamping, the material surface layer undergoes significant deformation (plastic deformation), while the core experiences minimal deformation (elastic deformation).

  • Machining/grinding: Cutting tools or grinding wheels exert intense compression, shear, and friction on the workpiece surface, leading to severe plastic deformation and even microstructural changes in the surface layer.

  • Shot peening/sandblasting/roller pressing: High-speed projectile impacts or roller compression cause local plastic flow (such as surface layer extension) on the material surface, all of which generate residual stress.

Multifunctional Testing:

Rapid analysis of residual stress in materials such as carbon steel, alloy steel, stainless steel (austenitic, duplex stainless steel, martensitic steel), nickel-based materials (N08810, N08120, N04400, N06600, N06617, etc.), titanium alloys (pure titanium, α-type titanium alloys, α+β-type titanium alloys), aluminum, alumina, copper, copper oxide, zirconium, zirconium alloys, silicon nitride, silicon carbide, etc., in forms including plates, pipes, field welds, and heat-affected zones.

Compliant with international and national standards for the sin²ψ method: ASTM E915-21, EN15305-2008, GB/T 7704-2017, JJF1083-2023, and JB/T9394-2011.
Laser auto-focusing and distance measurement, enabling non-destructive and rapid testing.
Three-axis multi-directional testing capability, with flexible rotation of the measurement unit for multi-angle analysis.

Multi-functional Residual Stress Analyzer

Quick analysis of residual stresses in sheet materials, pipe materials, on-site welds, and heat-affected zones of carbon steel, alloy steel, stainless steel (austenitic, duplex stainless steel, martensitic steel), nickel-based materials (N08810, N08120, N04400, N06600, N06617, etc.) and titanium alloys (pure titanium, a-type titanium alloy, α+β type titanium alloy), aluminum, alumina, copper, copper oxide, zirconium, zirconium alloys, silicon nitride, silicon carbide, etc.

Conforms to international and domestic standards ASTME915-21, EN 15305-2008, GB/T7704-2017, JF1083-2023 and JB/T9394-2011.

Laser focusing distance measurement, non-destructive rapid testing.

3-axis multi-dimensional direction testing, measurement unit with flexible rotation at multiple angles

Multi-functional Residual Stress Analyzer

Residual Stress Analysis

  • Standard synchronous inclination method. Standard heel test Standard rolling test;

  • Measurement of Principal Stresses and Shear Stresses.

Residual austenite analysis

  • Four-Peak Method for Retained Austenite Measurement; 

  • Fully Automated Data Computation.

Diffraction Phase Analysis

  • Analyze the crystalline structure,chemical composition, and distribution of the substance;

  • 2 theta ranges from 30 degrees to 170 degrees.

Grain Size Analysis

  • Grain size analysis from the nanoscale to the submicron scale; 

  • Suitable for grains with sizes ≤200nm.


  • Are you a manufactuer or trading company?

    We are a professional manufactuer of XRD system.
  • Do you provide free samples?

    No free samples. As our XRD is not FMCG.
  • How about your delivery time?

    If the XRD need to be customized it depends. Otherwise basicly since reveiving advance payment need 7~30 days.
  • Do you have any qualifications?

    CE and ISO
  • What services can you provide?

    Technical guidance and operating of installation are free.

Related Products

    Chinese version residual stress measurement and analysis software supports both linear and elliptical fitting methods. It employs complete stress equations without assuming zero shear stress, along with the elliptical fitting method, allowing simultaneous measurement of normal stress and shear stress values. Each measurement uses more than 9 ψ angles. Peak profile fitting includes Gaussian, Lorentzian, Pearson VII, parabolic, etc. Measurement results can simultaneously display normal stress values, shear stress values, as well as information such as peak intensity, integral width, and full width at half maximum (FWHM).
    TD-RSD XRD Residual Stress Analyzer ±7MPa accuracy, dual-detector innovation, full-auto operation & powerful software. Optimize processes, enhance product reliability. Compact, efficient, leading solution.
    The portable X-ray residual stress analyzer is a non-destructive testing device based on X-ray diffraction technology. It is primarily used for measuring surface and near-surface residual stress distribution in materials such as metals and plastics, combining high precision with field adaptability.

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